Seed profit is produced, march to the whole world

  • Time:
  • Click:193
  • source:SEENER CNC Machining
Swiss CNC (computerized numerical control) lathe takes the lead in applying Yu Rou sex to create a field, serve client of Yu Hai inside and outside. Competitive cent is " in-house " and " exterior " two respects. internal competition, hanel company is engaged in seed profit producing seemingly but very agile hardware manufacturer. It finds out waste and reduce its strictly. Exterior and character, this company already because of tightening tolerancepublic errand machining and rapid capital turnover famed industry. "Exterior " it is a kind of analogy not just: Hanel company seeks global client actively and unremitting ground patience goes after them. A lot of having and Hanel company same scale (60 employee; Year sale restrains 7 1 million dollars) Hanel of American company short of in that way achievement, because they fail,interiorly is mixed exterior other of two respects excel. These companies make without the potential that exploits them oneself interiorly is mixed exterior two respects have sufficient competition ability. The president that occupies Hanel company holds general manager Mr Mark Strehlow concurrently to say, a successful production company must reach the capacity of world-class inside its domain. He says, in the meantime, the company must try to obtain global business chance. He says, "The production company must run two sides hard at the same time. Pay attention to only on one hand the company follows the changes of the times harder and live go down. " the future that he is certain American company is creating a field and the interior that they achieve / level of exterior competition ability comparatives. Of course, he regards his company as evidence. The production that Hanel company had carried out glyph of a few U in the production factory of Xin Bailin and Wisconsin is unit. These unit confirmed numerous conduce to this company reducing the cost, core principle that improves productivity. They still are representing the core function of the company, mr Strehlow can to Sweden, England such global client provides this kind of function, still won the client of home of a few United States by right of it, be like Eaton, caterpillar, john Deere and other company. "Seed profit production appears not automatically, " his explanation says, "Also won't acquire overseas business automatically. " Swiss of double tool carrier lathe is fast, accurate. It goes up in one of machining center provide main turning function. Poise Hanel company from 1957 from course of study up to now. It establishs by Al Hanel at first, be engaged in prototype working, this company established good reputation, product quality is good, delivery rate is rapid. Expand steadily as workshop dimensions, it merged into 1963 company. Mr Strehlow holds the position of prototype machinist at entering a company 1977, till job of ground of his cautious and conscientious holds the position of operation vice-chairman, accepted engineering education in its profession career. He is one of partner now, share company ownership with Rob Hanel and Dennis Hanel. Company 1975 change comes its current position, namely an outskirts industrial district outside Mierwoji. Nowadays, company major produces part of hydraulic pressure discharge, turn especially, for example brake piston, directional a powerful person and axial pilot valve, support canal and put oneself in another's position of a powerful person like hydraulic pressure the domain that spare parts of this kind of lump is the closest development, they need to undertake bore and grinding on machining center. Introduce according to Mr Strehlow, the company uses the manufacturing unit that petitions horse's hoof form to arrange at beginning to change direction 1996. Every unit also abides by main U body. This idea is to avoid occurrence tradition to make the common workpiece across in layout shed a phenomenon, traditional production position differentiates for a few alone workshops, every workshop pursues a specific process centrally. This kind of old-style layout is relied on classification the motion that the alignment of area and inventory kinds or types of goods will come to to decide workpiece. To it contrary, unit allows a spare parts to flow to another working procedure from a working procedure, good case is a spare parts from a machine tool move comes another machine tool, both between need not burden Batching. Mr Strehlow describes this kind of unit type to make a principle is " will decorate equipment and workstation according to working procedure order, arrange flow in order to support material and part to move, make convey to be decreased with defer to the smallest degree. " he more of figure saying this think of a way is to make spare parts " the speed with the money " flow to another working procedure from a working procedure. Because Hanel company is a manufacturer that produces according to contract a future life, so unit must enough and agile the metabolic circumstance in creating order in order to suit. This makes unit type is made face a challenge, it is different from us to build those problems that encounter when unit in the manufacturing configuration of product line. Hanel company provided flexibility in the light of this kind of demand, the means of settlement is to be in round of type certain treatment cutting tool is laid on base, so that be when need,can roll them, boil. The key that configures every unit correctly depends on making turning and grinding operate synchronism. Mr Strehlow emphasizes saying, the key that seed profit produces is, the tool that it provides removed the speculation in synchronism, make the working procedure inside unit synchronous. Takt time is a such tools. "What Takt time points to is the rate that the finished product spare parts that unit production satisfies our consign to ask wants. " he says, "Takt time serves as an index that measures productivity, still conduce to decide whether to achieve cost goal. " workshop of Takt time help chooses appropriate " portable type " machine tool, break up an operation in unit. Unit configuration must allow a part according to Takt time (include to install provision, the machine down time that change one's costume or dress and books) determines rate will flow. And, the spares flows must level. It is in other words, the manufacturing rate of every machine tool must be balanced each other, each such working procedure won't lead perhaps lags behind at other working procedure. Smooth accumulation happens when changing production to prevent a spare parts to flow to slower working procedure from a quicker working procedure definitely, perhaps appear from slower working procedure flows to quicker working procedure when the spare parts free time. Annulus type machine tool, be like lathe of this diminutive high accuracy, allow to configure unit the form that accords with Takt time target. A model in researching Hanel company is unit, it showed how this kind of principle produces effect. Unit produces the hydraulic pressure a powerful person of a series, flow control valve. Every spare parts needs a lot of turning and grinding / drilling operation, accordingly unit core part includes a Swiss CNC automatic lathe, and one contains double station type to rotate the vertical machining center of tray system. Familial to this spare parts, blame turning operation is more complex than turning operation, more time-consuming. All sorts of contour line, groove and alternate hole must be made on a powerful person, these characteristics are this spare parts familial in the biggest change between each member. Advocate lathe is Manurhin KMX (Mou Luoci, france) the automatic lathe of a CNC that the company offers, institute of as above plan is shown. Material enters the unit on this machine tool, advanced end undertakes treatment of the classics outside much and one part internal diameter are machined. The slip type the head of a bed on this machine tool allows turning operation to be close to very much at axial head, here support is the strongest. Two tool carrier on horizontal axis circle radial of axial head edge to distributing, they are OK at the same time feed. Introduce according to Mr Strehlow, this machine tool makes sure tolerancepublic errand is in ± 0.

Inside 0003 inches of limits smaller perhaps. On right tool carrier all tool carrier of 6 cutting tool is OK by drive. This provision equipment is used at the spot to machine, it allows to execute certain grinding or drilling operation on this machine tool, this is to become " decelerate " turning cycle time is helpful for making the same score the measure of a kind of choice that when turning production definitely, can consider. But, slower cycle time is phenomenon of a kind of surface only, because other machine tool need not execute those operations again inside unit, obtained " faster " cycle time, made up for time thereby. Turning operation is in by OmniTurn company (Famingdale, new York) offerred GT-Jr.

Series is finished on I lathe. Other external diameter operations are carried out on this machine tool, internal diameter and the face turning work that cut off end are such also. Installation of this machine tool is in annulus on type platform, because this is OK,merge into the additional machine tool that perhaps replaces in this unit. The flexibility of these portable type machine tools made a lot of choices, with what will make turning operation medium spare parts shedding keeps balanced. With Swiss machine tool an opposite checkpoint allows to move in the spare parts sample is surveyed before machining center. The machine tool of a Mycenter 2Xi of company of American Kitamura Machinery offers unit inside advocate machining center function. This machine tool distributes stock system of tray of type of a double station. When machining a spare parts, another station undertakes to load is mixed uninstall, so that reduce blame cutting time,come the smallest. The time that spends as a result of the job of machining center grows more than turning, the 2nd machining center has moved in unit, so grinding and bore can catch up with the speed of set of place of Swiss machine tool. In this in, the 2nd machining center is Hurco company (indiana Bolisi, indiana city) offerred VM1. Introduce according to Mr Strehlow, this machine tool changes without tray implement, accordingly its cycle time and the cycle time that assemble the machine tool that has tray are not very match. The combination that important is these machine tools achieved Takt time goal as a result. Stock distributes in setting of one pace unit two machining center, thereby milling moves can catch up with the output of lathe. Seed profit supports the person that look around the first times to look can feel this unit comparatives it seems that narrow hurried, but packing these machine tools together have a reason. Mr Strehlow explanation says, "Below this kind of means, unit handlers obtains those who ship a part the least space. " handlers diverts another machine tool from a machine tool, meantime does not have redundant measure. The allocation that measure machines between unit permutation and machine tool left unit handlers to handle on quite old rate. Actually, production engineers make a primary process plan, decide Takt time, next they let workshop employee perfect detail content. The preparation that Hanel still relies on workshop employee to carry out themselves is decreased turn incident, in order to achieve Takt time goal. Average for, preparative time is 2 hours about, photograph comparing, before executive unit, the average time 10 years ago is 16 to 18 hours. Some moment must be decreased change whole preparative process, can catch the preparative time that gives Takt time in order to obtain. This need undertakes video kinescope to working procedure, think method decides wasteful time and motion, and the automation line of executive plan works. Organizing unit rudder is 5S (classification, polish, decrease change, standardize and maintain) . Cutting tool room supports seed profit operation through sending an a complete set of the cutting tool of preliminary adjustments. No less, examination group also provides support, but be not measured or check work. This is carried out strictly inside every unit. Examination group offers sampling and plan of working procedure control, but, should ensure quality controls data to express with cutting tool of whole set preliminary adjustments. The about 25% outside coming from Yu Hai clients of business of company of internationalization ability Hanel. At the moment, a Swedish client was offerred a large number of such job, but the company that current client still includes England. Administer international sells Mr Strehlow him gentleman. 8 years ago, the company begins of production of executive seed profit to win get one's own back hard, cost and delivery time are greatly cut, the project that he notices to Hanel company is won in those days also is come from bid at the other company of Europe and Asia. Apparent a this is competition ability of Hanel company whole world clear evidence. Apparent, mr Strehlow discovers Hanel company can compete with these companies, win from inside their hand take a client. He begins to throw this job, seek the title of potential client from inside foreign trade journal and international catalog. To succeed, he must understand these potential clients what to need truly, and they hope how to be solved. What accurate method follows a country is different and different, reflected different culture expectation. What is the abroad client that these hopeful become firm client searching? How can Hanel company just satisfy their need? The answer of Strehlow is " the client with all places is same, they are seeking value. " but, he is clear, the meaning of this value not just low cost of bureau be confined to, seasonable delivery time and changeless quality -- these " corporeal " , measureable content. The client of other country still is being searched " aeriform " thing -- answer them the sense of urgency of specific need, be willing to understand the distinctive point of their business, care their special interest place sincerely. Mr Strehlow says these elements and corporeal factor are euqally main, but the one part in wanting to make they become whole value to wrap is gotten with respect to difficulty much. "We can reveal a client to saw us what do to use raw material effectively, cut cycle time, shun occurrence waste and waste product, and make running water of pull current Cheng turns operation " , his explanation says, "But, want to demonstrate aeriform element to need the method with direct not very. " this method very take time, began from the first contact with the client. Mr Strehlow puts forward to learn the main phrase of a few kinds of foreign languages and complimentary language. These went to practical effect since certain to overcoming obstacle, these obstacles make he hard the abroad decision-maker with correct bring into contact with. More important is, use these phrase to show he is willing to be in of the individual, the partner that he welcomes over equal foundation. Mark Strehlow (left) examine examination data together with unit operator GaryGonzales. The examination is carried out inside unit, the statistic that it is based on classics quality branch to approbate samples politic. He says, it is very important also to listen attentively to skill goodly. Be used to the language that contains oral speech sound is on one hand, but the meaning besides the literal meaning that understands speech also is a respect. He says, "You must have an insight into what is potential client searching truly. The trust that establishs certain level possibly is even more important than technical capability. " sensitive to culture difference be international communication on the other hand, cannot ignore. Mr Strehlow special attention the clew that E-mail message implies in other perhaps letter, in order to discover someone hopes how others treats him, or for example, if why others respects him with other way. Same, meet to appear possibly in the certain moment among a day, this depends on the different habit according to different country. When trying to pass phone and client connection, these reach help action since knowledge. Finally, must patient. Build a relation to need to spend more time with the client. Mr Strehlow says, he spent 2 years of time to be mixed with news of trade of company of a Sweden establish a dialogue, just obtained an actual long-term order finally. Nevertheless these skill are good and germinant one part only. The everybody in seeking a company even with international client cooperation assumes identical responsibility to realize materiality with intangible value. Mr Strehlow says, "A Swedish production engineer must find identical response feeling and sense of urgency, no matter he is,with me oneself or some individual with the workshop communicate. " this requirement undertakes in all employee good communication is mixed groom. Mr Strehlow complement says, network of client of development whole world heightened the concern of his company and American client. The much in them seeks a part inside global limits, the behavior value with the value that so they had known to appreciation and Hanel company reveal now and same standard and standard. A when lifestyle seed profit produces important principle is to never stop to the ground identifies circularly and eliminate waste. Mr Strehloe says, "It must be a kind of lifestyle of from the top down " . Same principle also applies to the business that tries to win all places inside the whole world. He says, "It is a loop that always stops ceaselessly, search, education and newer concern, no matter they are in the which place of the world. " the lifestyle that this also is Hanel company. What is multitask foreword machine tool? Mr Strehlow admits, cutting tool of existing nowadays machine tool labour is OK the much his company or all turning and union of blame turning job arrive in a loop. Although the company is close,he says to pay close attention to the development of this technology, but the unit that it uses at present changes production methods is the most appropriate it seems that, the reason has the following: The individual machine tool inside ◆ unit easily process designing, installation and change one's costume or dress. They can arrange ◆ afresh in order to realize flexibility. ◆ has a lot of choices to balance cycle time and make production smooth allow to change, produce shorter manufacturing whole cycle time thereby. The problem of function of ◆ working procedure monitors easily, keep apart and correct. The machine down time outside the plan is interrupted lesser. ◆ investment amount is relatively little. Below a lot of circumstances, can use the older machine tool that perhaps has used to increase unit function. A lot of fields that ◆ seed profit produces like to be surpassed simply complex. One Key Principle Of Lean Manufacturing Is That The Cycle Of Identifying And Getting Rid Of Waste Is Never-ending.

"It Has To Be A Way Of Life From Top To Bottom, "Says Mr.

Strehlow.

The Same Principle Applies To Going After Business Anywher And Everywher Around The World.

"Its A Never-ending Cycle Of Seeking Out, nurturing And Renewing Relationships, no Matter Wher In The World They Originate, "He Says.

This, too, is A Way Of Life At Hanel Corporation.

CNC Milling CNC Machining