The metal machines the extraordinary of robot Robmill

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  • source:SEENER CNC Machining
-- the innovation solution of an organic whole of controller collect drive is in Beijialai the whole world top class cast a technology to exhibit on the meeting, numerous the person that look around stops of Austrian company Fill exhibit a stage, learn the innovation skill of foremost edge: The name is " Robmill " , control a technology to machine a robot for the metal of core with Beijialai. The say that Fill expert joyfullies, if do not have shellfish to add Lai automation solution, robmill cannot realize good sexual value to compare. Austria top class company " Fill GmbH " newest metal machines a station " Robmill " achieved function leap makes a person of the same trade acclaim as the peak of perfection, robmill accumulate contained innovatory technology becomes the focusing inside the industry quickly to nod. In fact, no matter be station of new-style metal treatment " Robmill " brand-new still the transformed unit that divide core " Swingmaster " , the machine manufacturer course that is Gurten small town tastes the after studying classic of quality and usability to producing again. The change of the thought can not bring a success. Real success is to accompanying the production experience of machine of Fill company old Gao Shuiping, the first-class staff of this traditional company is already shirt-sleeve the thought of forward position, and pass cooperate with Beijialai's success, the design gave the machine of new generation. Robmill is in promotion function and accuracy while reduced objective cost, robot of industry of arm of 6 axes hinge realizes unprecedented flexibility. The machine Robmill that handles with CNC is a foundation with industrial robot technology, it surpasses the traditional machine that serves as a tool with CNC apparently, can managing and considerable cost. "Be in as a lot of industrial field output drop, turn and growing continuously to flexible demand. The price of the design that Robmill innovates and allure, this is its flashy place. " the controller of development of Fill company product and product management, management learns Master Matthias Gamisch to explain so. The machinery of the can manage cutting technology that 12 axes robot stabilizes to satisfy asks, seasoned engineer used additional servo to stabilize an axis to increase controllable to machine force, with aggrandizement standard the kinetic function of robot of industry of arm of 6 axes hinge. In the meantime, this also improved speed of the method precision of the robot, feed and productivity. "What we know we must be revised is mechanical not only, control technology also must be revised, because robot controller is not simple,design to machine the task, still need many process designing. " Matthias Gamisch is clear, "In addition, we also use 12 axes robot, it also needs to control. Robot controller has been in 8 axes perhaps reach the limit on 9 axes, and the demand of the program also is tremendous. " accordingly, robot controller is replaced by the CNC controller that develops further by Fill. This kind of controller uses control robot and provide function of necessary CNC process designing. The core of controller is the industrial PC APC620 that be produced by Beijialaisheng and wins a prize. "We chose Beijialai's solution finally, the software platform that because of its technology of high-powered hardware, robot and CNC domain open, this makes us OK realize all jockeying, turn performance to taller limit " , matthias Gamisch says. His colleague Markus Gadringer, be in charge of the product manager of Robmill, complement: "Still do not have a manufacturer to be able to satisfy what we ask to replace a solution except Beijialai at present. The solution of our existing standard supplier still cannot obtain the flexibility that Bei Jialai technology provides quite. " Nextpage innovation technology satisfies innovation requirement this explicit technology requirement and cost respect, the support of the enthusiasm of innovation and Beijialai also is the critical factor that Fill expert considers: "We need an innovation, reliable partner, she can answer the innovation ability with applying us completely quickly " , the group controller of Fill company emphasizes. "This is more important even, because come from a machine,the challenge of the requirement of the organization of contented Electromechanical unifinication in production and technology is met grow continuously in future. Traditional supplier and partner satisfy this kind of challenge impossibly all the time, because we had had this kind of experience. " the unit that divide core, swingmaster Sm315, it is another affects profundity example of pair of winning structure cooperation. This kind brand-new transformed advanced machine is used at according to disappear the removes arenaceous Die Casting part that modular principle makes. "The main example that this is importance of unifinication of the Electromechanical in production of a machine " , matthias Gamisch emphasizes. "The mechanical gear that we use in the machine previously is all be replaced by electronic gear place, with narrow measure. " after Die Casting craft ends, the machine uses two strong lopsided axis purify immediately, smash on Die Casting spare parts arenaceous, take away arenaceous core, craft uses the tall acceleration that exceeds 250m/s2 to add the motion of tall amplitude to come true. POWERlink offers taller precision " we can achieve special acceleration and the effective load that are as high as 315Kg, because we used the driver of tall trends and very tall control cycle to avoid any error,become too big and the happening of attaint machine phenomenon " , matthias Ganisch declares. "Be based on standard controller and the application that the Bei Jialai solution of compositive drive concept compares the machine controller that configures an appropriative to serve as a tool with CNC to suit us more even. " one of advantages are high accuracy. High accuracy comes true by controller of driver of servo of Bei Jialai ACOPOS and X20 series, and Ethernet POWERlink of real time bus line assured the synchronous sex of servo driver. "We also can come through CAN synchronous all axes, but POWERlink is a fine bus line, it can prevent in the begining the happening of a lot of problems, because it is in application not sensitive to mutation, of course it still has other advantages. So our decision is clearly. " for the expert to Fill, another advantage is OK easily configuration controller is outward and compatible Profibus equipment. So the company decides to provide controller an acquiescent and basic module, make a Profibus DP can be installed when need advocate station interface. "Such compositive the Swingmaster that produces with Profibus network system, the robot in perhaps can receiving a processing easily repeatedly " , markus Gadringer says enthusiasticly. "In the meantime, we make sure Swingmaster installs standardization, particularly reliable operation software, and the application of 80% above does not need revise. " the minority application that covers without the standardization software that is cut down of purpose is handled by controller of other main aspect, can be Siemens for instance or the controller of Allen-Bradley. To Swingmaster Sm315, electronic gear can make wear away for acting mechanical gear rate falls to the smallest. The ACOPOS that adds Lai by shellfish and POWERlink of net of aether of industrial real time realize the function of electronic gear jointly. "Considering its advantage, pass a board of directors, the decision that we give these machines to use shellfish to add Lai product is proved to be right choice " , markus Gadringer summary. "This is our conclusion not just, the resonance of the special front that comes from an user is clear also showed this. The resonance of the special front that comes from an user is clear also showed this.. CNC Milling CNC Machining